Position Summary
The Quality Assurance Specialist: Hand & Machine Cutting serves as the primary technical authority and quality gatekeeper for all hand and automated cutting operations in our high-end upholstered furniture manufacturing facility. This role ensures premium fabric and leather yields, flawless pattern matching (plaids, stripes, motifs), and strict compliance with luxury quality standards. The candidate must be a Master Hand Cutter, possess expertise in hard pattern management, and serve as both a pre/post-cut quality inspector for peer cutters and a certified backup operator for our Lectra automated cutting systems.
Essential Duties & Responsibilities
1. Quality Assurance & Pre-Cut Layout Review
Layout Auditing: Pre-review and advise hand cutters on their layouts prior to cutting to optimize fabric utilization, match direct/railroad requirements, and avoid material flaws or natural hide defects.
Post-Cut Inspection: Perform rigorous quality checks on completed hand-cut cut-sets (checking notches, grain lines, pattern symmetry, and precision tolerances) before parts advance to sewing.
Standard Enforcement: Serve as the final authority on standard operating procedures for pattern placement, stretch directional alignment, and fabric handling.
2. Pattern Management & Library Control
Hard Pattern Maintenance: Organize, catalog, and maintain all physical hard patterns for standard, semi-custom, and custom luxury upholstery styles.
Pattern Integrity: Routinely inspect hard patterns for wear, edge degradation, or missing markings; coordinate with the development team to re-cut or update damaged patterns.
Inventory & Access: Maintain an orderly storage system ensuring fast retrieval and seamless workflow on the cutting floor.
3. Master Hand Cutting & Craftsmanship
Master Execution: Execute complex, high-difficulty hand-cutting jobs (custom pieces, high-end velvets, delicate silks, complex pattern-matching fabrics, and premium leathers).
Mentorship: Provide guidance and technical advice to junior and mid-level hand cutters to elevate the overall craft standard across the team.
4. Automated Cutting Operations (Lectra Backup)
Lectra Machine Operation: Serve as the designated primary backup operator for automated Lectra CNC cutting equipment.
Digital Layout & Nesting: Load digital markers, set up material, monitor cut execution, and troubleshoot minor operational variances to ensure continuity when the primary operator is unavailable.
Cross-Departmental Balance: Smoothly transition between hand-cutting station quality reviews and automated machine operation based on production demands.
Qualifications & Experience
Experience: Minimum 7–10 years of professional cutting experience in high-end or luxury upholstered furniture manufacturing.
Expertise: Proven status as a Master Hand Cutter proficient with electric shears, rotary cutters, straight knives, and manual pattern layouts.
Machine Competency: Experience operating Lectra automated cutting systems (or comparable CNC textile cutting systems like Gerber or Zünd).
Pattern Knowledge: Deep technical expertise in reading hard patterns, understanding pattern balance, and handling tricky upholstery textiles (velvets, stripes, floral motifs, match points, and top-grain leathers).
Attention to Detail: Meticulous eye for fabric defects, weave variations, shading, and tight dimension tolerances.
Communication: Strong interpersonal and coaching skills to effectively advise and provide constructive feedback to fellow cutters.
Physical Requirements & Working Conditions
Ability to stand, bend, stretch, and lean over large cutting tables for extended periods.
Manual dexterity and strength to handle heavy rolls of fabric or dense leather hides.
Visual acuity to distinguish subtle color variations, grain directions, and minor fabric flaws.