Key Responsibilities:
• Implement QA/QC activities, including surveillance of subcontractor and sub-supplier works, in accordance with approved ITPs, procedures, method statements, quality plans, and other control documents.
• Prepare, complete, and sign applicable records for quality surveillance, inspections, and testing.
• Conduct surveillance inspections to verify compliance with approved processes, procedures, specifications, and project requirements.
• Perform material receiving inspections to verify compliance with approved MTCs, project specifications, purchase orders, and material traceability requirements.
• Conduct and witness Welding Procedure Qualification Tests (WPQT/PQR) and Welder Qualification Tests (WQT) in accordance with client specifications and applicable international standards.
• Verify that welding activities are performed by qualified welders using approved WPSs and qualified welding consumables.
• Conduct fit-up, joint preparation, preheating, welding parameter, and visual inspections before, during, and after welding.
• Review and verify welding records, weld maps, material traceability, consumable control records, PWHT records, and weld repair history.
• Coordinate and witness Non-Destructive Examination (NDE) activities, including:
o Radiographic Testing (RT)
o Ultrasonic Testing (UT)
o Magnetic Particle Testing (MT)
o Liquid Penetrant Testing (PT)
o Hardness Testing
• Ensure NDE activities are performed in accordance with approved procedures, project specifications, and applicable standards
• Witness flange management activities and piping/pipeline hydrostatic and pneumatic pressure testing.
• Review welding and inspection reports and ensure all quality records are complete, accurate, and maintained as per project requirements.
• Coordinate inspection activities with construction, engineering, subcontractors, third-party inspectors, and client representatives to ensure timely inspection, testing, and approval.
• Verify that all measuring and inspection equipment is properly calibrated and used within its validity period.
• Ensure full compliance with approved ITPs, Method Statements, Quality Plans, project specifications, and client quality requirements.
• Monitor and support the timely closure of Non-Conformance Reports (NCRs) and verify implementation of appropriate corrective actions.
• Issue Inspection Release Notes (IRNs) for accepted products/works and sign or verify applicable test packs and QC dossiers.
• Participate in quality audits, toolbox talks, lessons learned, Right First Time (RFT) initiatives, and continual improvement programs.
• Maintain accurate inspection documentation and prepare daily, weekly, and monthly quality reports as required.
• Promote a strong quality culture while ensuring compliance with HSE requirements and safe working practices during all inspection activities.
Minimum Qualifications & Experience:
• 8–10 years of progressive experience as a QC Welding/Piping Inspector.
• Minimum 8 years of relevant experience in the petrochemical industry, with strong exposure to welding and piping inspection activities.
• Previous SABIC project experience is highly preferred/required.
• Bachelor's degree in Mechanical Engineering or a related engineering discipline.
• Valid and recognized welding inspection certification such as: o CSWIP 3.1 / equivalent o AWS CWI o Or another internationally recognized equivalent certification.
• Strong knowledge of welding, piping, NDE, pressure testing, material traceability, and quality control requirements.
• Good knowledge of applicable international codes, standards, project specifications, and client requirements
• Experience in reviewing and implementing ITPs, WPS/PQR, welder qualifications, inspection procedures, and quality documentation.
• Strong communication and coordination skills with construction teams, subcontractors, third-party inspectors, and client representatives.
Key Technical Competencies:
• Welding Inspection & Surveillance
• Piping Inspection
• Material Inspection & Traceability
• WPS/PQR & Welder Qualification
• Fit-Up & Visual Inspection
• NDE Coordination & Witnessing
• PWHT Inspection
• Hydrostatic & Pneumatic Testing
• Flange Management
• Weld Mapping & Documentation
• NCR Management & Close-Out
• Test Pack / QC Dossier Review
• ITP & Method Statement Compliance
• Quality Reporting & Documentation
• HSE Compliance Preferred Industry Background: Candidates with experience in the following environments will be strongly preferred:
• Petrochemical plants
• Oil & Gas projects
• Refineries
• SABIC projects/facilities