Quality Assurance & Quality Control Manager, Nussir Processing Plant
Location: Site Base, must be residential to the Nussir Project Site
Reports To: Site Project Director (Construction Phase) / Plant Operations Manager (Operations Phase)
Employment Type: Full-Time, Permanent
Position Summary
The QA/QC Manager is responsible for developing, implementing, and maintaining quality assurance and quality control systems for a mineral processing plant across both the construction and operational phases.
This role ensures that all engineering, procurement, construction, commissioning, and operational activities comply with applicable standards, specifications, and regulatory requirements. The QA/QC Manager plays a critical role in establishing a culture of quality, continuous improvement, and operational excellence.
Key Responsibilities
- Construction Phase (EPCM / Build-Out)
- Develop and implement the Project Quality Management Plan (QMP)
- Establish QA/QC procedures, inspection and test plans (ITPs), and quality documentation systems
- Review engineering deliverables for compliance with specifications and standards
- Ensure contractor and vendor quality programs meet project requirements
- Oversee inspection and testing of:
- Structural, mechanical, piping, and electrical installations
- Process equipment (crushers, mills, flotation cells, thickeners, etc.)
- Manage non-conformance reports (NCRs), corrective actions, and root cause analysis
- Coordinate third-party inspections and certifications
- Conduct audits of EPCM contractors, suppliers, and site activities
- Ensure proper material traceability and documentation control
- Support pre-commissioning and commissioning activities, including system handover documentation
- Commissioning & Start-Up
- Verify quality readiness for commissioning systems and subsystems
- Ensure completion of punch lists and deficiency tracking
- Validate test work, calibration, and performance verification processes
- Support development of operational quality procedures and control plans
- Ensure turnover documentation is complete, accurate, and auditable
- Operations Phase (Process Plant)
- Develop and maintain the Operational Quality Management System (QMS)
- Implement QA/QC procedures for:
- Ore sampling and assaying
- Metallurgical accounting and reconciliation
- Process control and optimization
- Product quality (concentrates, tailings, etc.)
- Oversee laboratory QA/QC programs, including:
- Sample preparation, analysis, and certification
- External lab audits and round-robin testing
- Monitor plant performance against quality KPIs and metallurgical targets
- Lead investigations into production deviations and quality failures
- Ensure compliance with regulatory, environmental, and customer specifications
- Drive continuous improvement initiatives (Lean, Six Sigma principles)
- Documentation & Compliance
- Establish and manage document control systems for QA/QC records
- Ensure compliance with applicable standards (e.g., ISO 9001 or equivalent)
- Maintain inspection records, test reports, and quality dossiers
- Prepare quality reports for management and stakeholders
- Support internal and external audits
- Leadership & Stakeholder Coordination
- Lead and develop the QA/QC team (inspectors, lab personnel, technicians)
- Interface with engineering, construction, operations, and maintenance teams
- Act as the primary quality liaison with contractors, vendors, and regulators
- Promote a strong quality and safety culture across the site
Qualifications
- Bachelor’s degree in:
- Metallurgical Engineering
- Chemical Engineering
- Mineral Processing
- Mechanical Engineering or related field
- Professional designation (P.Eng. or equivalent) preferred
Experience
- 10+ years of experience in QA/QC within mining or mineral processing
- Experience in both plant construction and operations is strongly preferred
- Proven experience in EPC/EPCM project environments
- Strong background in process plant systems (crushing, grinding, flotation, dewatering, etc.)
- Experience with laboratory QA/QC and metallurgical accounting is an asset
Technical Skills
- Strong knowledge of QA/QC systems, standards, and methodologies
- Experience with:
- Inspection & Test Plans (ITPs)
- Non-Conformance Management Systems
- Root Cause Analysis (RCA)
- Familiarity with ISO standards (e.g., ISO 9001)
- Understanding of metallurgical processes and plant performance metrics
- Proficiency in data analysis and reporting tools
Core Competencies
- Leadership and team development
- Attention to detail and high standards of quality
- Problem-solving and analytical thinking
- Strong communication and stakeholder management
- Organizational and documentation discipline
- Continuous improvement mindset
Working Conditions
- Site-based role with rotation during construction and operations
- Exposure to industrial plant environments (noise, dust, heavy equipment)
- May require travel to vendor facilities and laboratories
Key Performance Indicators (KPIs)
- Compliance with project and operational quality standards
- Reduction in NCRs and rework during construction
- Successful commissioning and handover quality metrics
- Accuracy of metallurgical accounting and sampling
- Laboratory QA/QC performance and audit results
- Continuous improvement outcomes and cost savings
Equal Employment Opportunity
Blue Moon Metals Inc. is an Equal Opportunity Employer and complies with all applicable local employment laws. We are committed to maintaining a safe, inclusive, and respectful workplace.